We have a full-fledged, self-contained panel manufacturing facility at Bhosari MIDC, Pune, with an “Assembly & Wiring Shop." The following activities are performed with approved vendors during the manufacturing process on stages of panels.
The factory has an area of 10,000 square feet for various manufacturing activities and is capable of handling orders up to Rs. 5.0 crore per month. We also have a dedicated 3000 sq. ft. office at Wakad, Pune 57, fully equipped with the latest office automation systems for fast and accurate estimation, designing, and other tasks.
The factory has all the latest machinery needed for fabrication, assembly, wiring, and testing, enabling us to commit to a faster delivery schedule. The assembly shop includes bench drills, hand drills, and a specially designed hydraulically operated bus bar bending machine, among other machinery. We have also developed various tools for punching holes in bus bars and punching cutouts to ensure accuracy in fabrication and assembly. We use pneumatic tools to assemble switchgear items throughout the workshop for faster completion and tightness reliability. We have provided a list of machinery and other equipment for your review.
Entire steel fabrication as per approved designs of clients is carried out in our fabrication shop under the constant supervision of our production engineers. The sheet metal fabrication is done using the latest fabrication machines.
First, the M.S. sheets are cut on a 2500-mm-long guillotine shearing machine, followed by corner cutting and instrument cutouts done on a power press machine. Then these sheets are bent on a 2500-mm-long 50-tonne press brake and welded using arc welding and a Co2 welding chine. Each fabricated component is thoroughly checked before further release for painting or powder coating.
The fabricated parts and panels go through the pretreatment processes of degreasing and derusting, phosphating, and passivation using the latest 8-tank process. Following the pretreatment process, an electrostatic gun powder coats the panel boards before baking them in the oven.
Assembly and wiring work is carried out in the area, which is separated from the fabrication and paint shop. Bus bars are bent by skilled fitters with the help of proper tools to give the correct radius so as to avoid any cracks in the bus bar material. Wiring is done by skilled wiremen. Thoroughly conversant with standard wiring practices.
With a view to ensuring that our products are of high quality, we got our products, such as PCC, tested at CPRI, Bhopal. We have equipped our factory with all the necessary equipment for carrying out our detailed routine tests of all the panels manufactured by us as well as for inward inspection of various components and materials purchased by us. All the panels manufactured by us are thoroughly tested before they are offered for external inspection, and all the routine tests are carried out as per the client's requirements in their presence before dispatch.
| 1. | Power shearing Machine | 01 |
| 2. | Hydraulic Press Brake Bending Machine | 01 |
| 3. | Hand Hydraulic Bending Machine | 01 |
| 4. | Power Press (50 Ton) Punching | 01 |
| 5. | Press Break (L 8 Ft.) | 01 |
| 6. | Laser Cutting Machine | 01 |
| 7. | Hand Press Machines | 05 |
| 8. | Shearing Machines | 02 |
| 9. | Pedestal Drill Machine | 04 |
| 10. | Hand Drill Machines | 25 |
| 11. | Hammer Drill Machines | 12 |
| 12. | Bench Grinding Machine | 02 |
| 13. | Belt Grinder Machine | 01 |
| 14. | Sander Machines | 05 |
| 15. | Tig. Welding Machine | 01 |
| 16. | Spot Welding Machine | 02 |
| 17. | CO2 Welding Machine | 01 |
| 18. | Crimping Machines | 08 |
| 19. | Crimping Machine Hydraulics | 03 |
| 20. | Crone Tools | 25 |
| 21. | Air Guns | 01 |
| 22. | Air Compressor | 02 |
| 23. | Spanner Sets | 50 |
| 24. | Megger | 12 |
| 25. | Earth Testers | 06 |
| 26. | Tong Testers | 06 |
| 27. | Jigsaw Machine | 05 |
| 28. | Break Machine | 04 |
| 29. | Multi Meter | 10 |
